5th graders of Manryu Elementary School "Rice Cultivation Experience" threshing rice, hulling rice, and observing the color sorting machine (JA Kitasorachi Hokuryu Branch Office, brown rice bulk preparation and collection/shipping facility)

Monday, October 7, 2024

Two weeks have passed since the fifth graders of Manryu Elementary School experienced rice cultivation by harvesting and hanging rice on a rack as part of their integrated learning class.

Rice threshing and hulling experience

On Thursday, October 3, eleven fifth-grade students from Manryu Elementary School experienced threshing and hulling naturally dried rice (about 15% moisture content) at the Hokuryu-cho brown rice bulk preparation and shipping facility at JA Kitasorachi's Hokuryu Branch.

After the experience, the participants toured the color sorting machine, bagging by automatic bag feeder, and cold storage warehouse in the collection and shipping facility, and had a number of valuable experiences.

Transporting bundles of rice strung on rice racks to the facility

The bundles of rice were hung on a rack at the gymnasium of the Manryu Elementary School, and Mr. Akimitsu Takada transported them by light truck to the JA Kitasorachi Hokuryu Branch Office collection and shipping facility.

Transporting bundles of rice strung on rice racks to the facility
Transporting bundles of rice strung on rice racks to the facility

Test operation of seed rice threshing machine and rice hulling machine

First, the students tried out the seed rice threshing machine and rice hulling machine. After checking the machine, Mr. Takada assisted the students in threshing rice one by one with a bundle of rice.

trial threshing operation
trial threshing operation
threshing machine
threshing machine
Engrossed in photography!
Engrossed in photography!

Threshing challenge one by one!

Threshing challenge one by one!
Threshing challenge one by one!

Threshing rice bundles by slowly turning them

Slowly turning the bundle of rice...
Slowly turning the bundle of rice...

Line up and repeat the experience!

Line up and repeat the experience!
Line up and repeat the experience!

Threshed seed rice

Threshed seed rice.
Threshed seed rice.

Hulled seed rice

hulling rice
hulling rice
Hulled seed rice.
Hulled seed rice.

Brown rice quality inspection

After threshing and hulling, the quality of the rice is inspected in the inspection room (percentage of grain quality, moisture content, protein content in the protein chamber, percentage of split grains, percentage of green unripe grains, etc.).

Explanation by Kimitoshi Washio, Branch Manager, JA Kitasorachi Hokuryu Branch

Mr. Kimitoshi Washio, Branch Manager of JA Kitasorachi Hokuryu Branch, gave an explanation.

Kimitoshi Washio, Branch Manager, JA Kitasorachi Hokuryu Branch
Kimitoshi Washio, Branch Manager, JA Kitasorachi Hokuryu Branch

Students listening intently to the explanation and taking pictures with their tablets.

Students taking pictures with their tablets.
Students taking pictures with their tablets.

Tour of color sorters, bagging, and cold storage

After the rice quality inspection, the tour moved on to a color sorter, bagging, and cold storage warehouse.

Facility Transfer
Facility Transfer

Explanation by Mr. Sou Ozaki, JA Kitasorachi Hokuryu Branch Office, Agriculture Division

Mr. Sou Ozaki of the JA Kitasorachi Hokuryu Branch Office, Agricultural Section, took time out of his busy schedule while accepting rice to give us a detailed explanation.

Mr. Tsuyoshi Ozaki, Agricultural Section, A Kitasorachi Hokuryu Branch Office
Mr. Tsuyoshi Ozaki, Agricultural Section, A Kitasorachi Hokuryu Branch Office

Computers controlling the movement in the facility.

Various types of information are connected by optical fiber and computerized for management.

automatic control computer
automatic control computer
automatic control computer
automatic control computer

Color Sorter

Color sorters shine light on brown rice to sort and remove colored grains, immature grains, damaged grains, dead rice, crushed grains, stones, glass, plastic, metal fragments, and other foreign matter.

Ascend the stairs to the color sorter floor
Ascend the stairs to the color sorter floor
Color sorters for sorting and removing foreign materials
Color sorters for sorting and removing foreign materials

A color sorter is used to sort and remove green colored grains, grains damaged by stink bugs, grains with black spots, and crushed grains. The rice that flows in is detected by a camera, and the grains of poor quality are aerated and rejected," explained Ozaki.

Camera to identify and air to pop out-of-spec rice grains.

Camera to identify and air to pop out-of-spec rice grains.
Camera to identify and air to pop out-of-spec rice grains.
Camera to identify and air to pop out-of-spec rice grains.
Camera to identify and air to pop out-of-spec rice grains.

Burnt/foreign matter main screen computer display

Burnt/foreign matter main screen computer display
Burnt/foreign matter main screen computer display

Out-of-spec rice grains removed

Rice grains removed
Rice grains removed

Bagging by automatic bag feeding machine

After sorting, the rice is placed in a preparation tank and then packaged by an automatic bag feeder.

Bagging by automatic bag feeding machine
Bagging by automatic bag feeding machine

A machine called a robot palletizer lightly lifts 30 kg bags of rice and methodically arranges them.

Cold Storage Warehouse

Storing at low temperatures reduces old rice (quality deterioration).

Cold Storage Warehouse
Cold Storage Warehouse

question and answer session

question and answer session
question and answer session
  • Student.What kind of places is the rice transported to and sold?
  • Mr. Ozaki.The product is sent to all parts of Hokkaido, Osaka, Tokyo, Nagoya, and as far away as Okinawa's Umanchu market.
     
  • Student.How much rice is stored in these containers in terms of quantity?
  • Mr. Ozaki.: There are two ways to store rice: in a 30 kg bag of rice or in a 1 ton bag. The quantity to be stored here varies from time to time depending on the situation. One pallet carried by forklift is 1,680 kg of rice, but so much is stored that it is difficult to ascertain the overall quantity!
     
  • Student.When you store rice, do you use that forklift to stack and unload the rice bags?
  • Mr. Ozaki.: Yes, that's right. The pallets are stacked by inserting and withdrawing the forklift jaws inside the sheets that are pulled under the pallets. It requires very advanced maneuvering skills.
     

We were able to observe a forklift actually in operation.

Transported by forklift
Transported by forklift
Bag of leap rice
Bag of leap rice

commemorative photograph

Everyone took a commemorative photo in front of the powerful stack of stored rice bags!

A commemorative photo was taken with everyone!
A commemorative photo was taken with everyone!

A commemorative photo was taken with everyone!
A commemorative photo was taken with everyone!

These are students from Manryu Elementary School who had valuable hands-on learning experiences such as rice planting, harvesting, hanging rice on a rack, threshing, quality control by color sorting, and cold storage.

Hokuryu Sunflower Rice is carefully grown with lots of love and reduced pesticides!

Once threshed, we give thanks for the precious seed rice!
Once threshed, we give thanks for the precious seed rice!

We are proud to offer you our safe, secure, and exquisite Hokuryu Sunflower Rice, which is strictly sorted by computer for quality and lot size, and stored at low temperatures, with endless love, gratitude, and prayers.

Rice fields after harvesting.
Rice fields after harvesting.

Mayu Elementary School Website (Photo and article by Sadao Kamata, Principal)

Mayu Elementary School Website

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◇ Reporting and writing by Ikuko Terauchi (Photography and editorial assistance by Noboru Terauchi) 

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